Project

Willow Springs Solar Project 100 MW Solar Success

Willow Springs Solar Project is a 100 MW utility-scale solar development in Kern County, California, associated with D. E. Shaw Renewable Investments (DESRI) and completed in December 2018. Developed by First Solar, the project reflects the scale, planning, and electrical coordination required for large photovoltaic infrastructure. This project uses installation-efficient EBOS design principles to support dependable long-term solar performance.

Capacity

100 MW

Installed

December 2018

Location

Kern County, California

Willow Springs Solar Project 100 MW Solar Success

Willow Springs Solar Project

Willow Springs Solar Project is a 100 MW utility-scale solar development in Kern County, California, associated with D. E. Shaw Renewable Investments (DESRI) and completed in December 2018. The project was developed by First Solar and reflects the scale, planning, and electrical coordination required for large photovoltaic infrastructure.

As a major utility-scale solar project, Willow Springs required dependable electrical systems, organized field execution, and installation-efficient design practices to support long-term solar performance. Projects of this size depend on repeatable connection methods, durable EBOS infrastructure, and practical field installation strategies that help maintain consistency across the full site.

Willow Springs Solar Project Overview

The Willow Springs Solar Project is located in Kern County, California, and represents a significant utility-scale photovoltaic development in the region. With a reported capacity of 100 MW, the project required careful coordination between development, procurement, construction, and electrical system planning.

D. E. Shaw Renewable Investments acquired the project from First Solar, with public reporting identifying the project as a 100 MWac solar facility. The project’s power was associated with a long-term agreement with Southern California Edison, further highlighting its role as a substantial renewable energy asset in California’s solar market.

Why the Willow Springs Solar Project Matters

The Willow Springs Solar Project reflects the importance of large-scale solar development in meeting long-term renewable energy needs. Projects like this are not only measured by nameplate capacity, but also by the quality of their planning, the durability of their electrical systems, and the ability of construction teams to execute consistently across a large project footprint.

On utility-scale solar sites, field efficiency has a direct effect on labor management, schedule control, and overall build quality. Electrical systems must support organized workflows while also maintaining the reliability required for long-term operation. This makes EBOS design, connection strategy, and repeatable installation methods especially important on projects of this size.

Utility-Scale Electrical Systems on Large Solar Sites

Large photovoltaic projects require electrical infrastructure that can be deployed efficiently and installed consistently across many repeated connection points. Trunk bus systems, IPC connector systems, and other EBOS components are often used in utility-scale environments because they can help reduce field complexity and support streamlined installation practices.

In a large solar array, even small installation improvements can become meaningful when repeated across hundreds or thousands of connection points. Systems that simplify field work, reduce unnecessary steps, and support repeatable results can help crews maintain consistency while keeping the project moving efficiently.

For this reason, electrical balance of system planning plays an important role in overall project performance. Durable components, practical layout decisions, and field-ready installation methods all contribute to the long-term dependability of a utility-scale solar asset.

Efficiency at Scale at the Willow Springs Solar Project

On a project such as Willow Springs, efficiency is a critical part of successful execution. A 100 MW solar development requires materials to be coordinated carefully, crews to work through repeated installation tasks consistently, and electrical systems to support dependable performance over time.

First Solar’s involvement in the project reflects the level of planning and development experience required for large renewable energy infrastructure. From project development through construction readiness, utility-scale solar requires disciplined execution and practical system design. Each part of the project must support the larger goal of delivering reliable solar generation over the long term.

Because large solar projects involve so many repeated installation points, electrical design decisions can have a significant impact on field productivity. A system that is easier to install consistently can support better workflow, reduce avoidable field complications, and help maintain quality across the site.

Built for Long-Term Performance

Utility-scale solar projects are expected to operate for decades, which makes long-term performance a central part of project value. Electrical infrastructure must support that expectation through dependable connections, environmental durability, and consistent installation quality.

The Willow Springs Solar Project demonstrates how modern photovoltaic infrastructure depends on more than modules and inverters alone. The supporting EBOS systems help connect the full array and play an important role in the reliability of the completed project. When connection systems and electrical layouts are designed for both installation efficiency and long-term durability, they help create a stronger foundation for dependable solar performance.

From Development Through Operation

A project of this scale depends on alignment across every major phase, from development and design through construction and operation. The Willow Springs Solar Project shows how utility-scale solar development requires careful planning, reliable electrical infrastructure, and field execution methods that can be repeated consistently across a large site.

As a 100 MW solar development completed in December 2018, Willow Springs remains a strong example of the planning, coordination, and infrastructure required to support major renewable energy projects. The project highlights the importance of practical EBOS design, durable connection strategies, and installation-efficient electrical systems in large-scale solar construction.

The Willow Springs Solar Project continues to reflect the scale and discipline required to deliver dependable utility-scale solar infrastructure.

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Common Questions

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How does an IPC trunk bus system replace combiner boxes?

Instead of routing individual string cables to a central combiner box, IPCs connect strings directly to a trunk bus cable that runs along the array. This eliminates combiner box hardware, reduces underground conduit runs, lowers voltage drop, and cuts total connection points dramatically — resulting in less labor, less material, and fewer potential failure points.

Why UL 9703 instead of UL 486?

UL 9703 was developed specifically for wiring harnesses in distributed generation systems. It requires more aggressive testing — including freeze cycles, thermal chamber, wet high-pot, and impact tests — than UL 486, which covers a broader range of general-purpose connectors. It’s the highest standard available for solar EBOS connections.

What sizes do your IPCs support?

Our IPC product line covers trunk bus sizes from 1/0 AWG through 1000 KcMil, with tap cable support for #10, #8, #6 AWG. Available in single-tap and dual-tap configurations to match your array string count and inverter layout.

What is an insulation piercing connector?

An IPC connects string-level DC wiring to a trunk bus cable by piercing through the cable insulation with tin-plated teeth. This eliminates wire stripping in the field, reduces connection time, and creates a sealed, weather-resistant joint. The result is fewer failure points and faster array commissioning.

What does NPDesign do?

NPDesign engineers and delivers EBOS infrastructure for utility-scale solar projects, with a strong focus on Solar IPC trunk bus systems, connectors, engineering support, and project-specific kitting and logistics.

What is an IPC connector?

An IPC connector is an insulation piercing connector designed to create a field-installed electrical tap connection without requiring wire stripping at the tap point. NPDesign presents IPC connectors as a faster and more efficient solution for solar trunk bus systems.

Do NPDesign IPC connectors require wire stripping?

No. NPDesign IPC connectors are designed to make the connection without stripping the cable insulation first. This helps speed up installation, reduce extra cable prep in the field, and create a more consistent connection process across large solar projects.

How fast do the IPC connectors install?

NPDesign IPC connectors are designed to install in under two minutes per tap. That faster install time helps crews move more efficiently across the array while keeping the process simple and repeatable.

What cable sizes do NPDesign IPC connectors support?

The IPC product line covers trunk bus sizes from 1/0 AWG through 1000 KcMil, with tap cable support starting at #10, #8, #6 AWG depending on the model. This gives project teams options across a wide range of utility-scale solar layouts.

Why use an IPC trunk bus system in solar?

An IPC trunk bus system can reduce connection points, simplify array wiring, and lower field labor compared with more traditional DC wiring layouts. It reduces voltage drop and helps create a cleaner, more standardized installation process across large solar projects.

Does NPDesign provide engineering support or only products?

NPDesign provides both products and engineering support. That includes site plan review, single-line review, IPC sizing, array layout support, field guidance, and other services that help customers apply the right EBOS solution to the project.

Does NPDesign offer project-specific kitting?

Yes. NPDesign can kit connectors, trunk cable, harnesses, and accessories by site zone and construction schedule. This helps crews receive materials in a more organized way for the work being done on site.

Why is UL 9703 important?

UL 9703 is a photovoltaic connector standard that supports safety, inspection confidence, and project compliance. Using listed components can also help give developers, EPCs, and contractors more confidence in the connection system being installed.

How does it work to start a project with NPDesign?

The process starts with sharing the site plan and single-line diagram. From there, NPDesign reviews the EBOS requirements, develops the connector and trunk bus approach, and helps move the project toward kitting, delivery, installation, and energization.

How can I contact NPDesign?

Customers can reach out through the contact and quote request options on the site, and NPDesign also lists in**@*********lc.com as a direct contact email.

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